EMS Capability

NPI - New Product Introduction

A comprehensive service in design for reliability, test, manufacture, cost and process optimisation.
PCB layout (Racal Cadstar) and PADs
Product design
Electromechanical design (Autocad)
Prototyping
Test methodologies to suit product complexity and application.
Software development
Component and vendor selection
Sourcing for life cycle management
Pre assessment and full approval submissions

Design, Prototype and Engineering

We offer full product design including: Software, Electronic and Mechanical (analogue, digital and RF) with a team of experienced design engineers in place. We also have long standing expertise in:

• Rapid prototype development
• Samples provision
• Component selection for reliability
• Process review
• Full product specification
• PCB Layout
• Electromechanical systems
• Design for cost, reliability, manufacture and test
• Cost optimisation of existing products
• Product validation (EMC, temperature, vibration)
• Product approvals, RF approval and CE marking
• Project management

Supply Chain Management

A global procurement service through offices in the UK and Hong Kong, including full supply chain management.

• Access to local Chinese component supply
• Component selection for reliability and life cycle availability (including software)
• Cost management and alternative components
• Materials management (including free issue material, consignment stocks and Kanban)

Manufacture

Stadium Electronics main line facilities include automatic conventional and SMD printed circuit assembly, line dedicated wave solder (leaded and unleaded), AOI and ATE test, hand assembly, strip, crimp for harness assembly, potting, conformal coating, ultrasonic welding, encapsulation and complete product assembly.

PCB Assembly

• From low volume and prototype to high mix, high technology complex PCB assemblies
• SMT - 0201, BGA, QFP
• Automated through hole assembly - leaded and unleaded wave solder, intrusive reflow
• Single and double sided reflow, no clean flux
• Axial and radial
• Precision mechanical assembly
• Electromechanical assembly
• Conformal coating
• Potting
• Hand soldering - SMT and conventional
• Light guided manual assembly
• Wiring harnesses

Test Solutions

• Automatic Optical Inspection (AOI)
• In Circuit Testing (ICT)
• In circuit testing to IFR S11/5300
  Functional test and Flash test
• Burn-in, EMC & Reliability test
• LAB VIEW
• ATE - Automatic test equipment
• BBT - Bare board test
• Ersa scope visual inspection
• RF - Radio frequency (screened rooms and equipment for up to 2.9GHz)
• Environmental testing

Full Product Build

• Silk screen and pad printing facilities
• Potting
• Conformal coating
• Turnkey solution
• Packaging solutions (static controlled)

Offshore Manufacture

Wholly owned Stadium China-based manufacturing facility for component sourcing, part build, sub assemblies, complete product build, in house injection moulding facilities and volume manufacturing. Includes UK and Hong Kong sales and procurement offices

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Added value services

• Product approvals, including pre assessment, full submissions and third party compliance
• Product life cycle management (obsolescence management, cost reduction, value engineering)
• Manufacturing documentation and traceability
• Continuous improvement using lean tools and techniques
• Logistics – scheduled deliveries, consignment stocks, discreet orders, manufacture for stock, direct ship to end user
• After sales support
• Technical Project Management including detailed project history and documentation control
• Clean room: Access to an ISO 13485 approved assembly and injection moulding facilities in a class 10K clean room for production of medical devices and health care products (China)
• Stadium Power Supply division for ac-dc / dc-dc power supply requirements - more -

Facility approvals